Building Robust Hydrogen Infrastructure in Malaysia: Best Practices for Hydrogen Fluid Systems
As the world pivots towards sustainable energy solutions, hydrogen is emerging as a key player in the clean energy landscape. In Malaysia, the hydrogen industry is still in its nascent stages, with significant developments primarily concentrated in Sarawak. The state, leveraging its abundant hydropower resources, is positioning itself as a hydrogen hub, with large-scale projects aimed at producing both blue and green hydrogen for domestic use and export. These efforts are part of Malaysia's broader strategy to transition to a hydrogen-based economy, as outlined in the Hydrogen Economy and Technology Roadmap.
The Hydrogen Challenge: A Small Molecule, Big Problems
Despite its potential, hydrogen poses several challenges, particularly in storage and handling. Hydrogen molecules are extremely small, making them prone to leakage through even the tiniest crevices in storage and transport systems. This not only leads to wastage but also raises significant safety concerns, as hydrogen leaks can result in combustion.
The size of a single hydrogen atom compared to a golf ball is the same ratio as a golf ball’s size compared to that of Earth.
Best Practices for Designing Hydrogen Fluid Systems
To mitigate these challenges and ensure the safe and efficient operation of hydrogen systems, consider these three best practice:
1. Minimize Potential Leak Points
-
Reduce connections:
Minimize the number of individual connections to limit potential leak points.
-
Optimize tube bending:
Utilize proper tube-bending techniques to avoid unnecessary fittings.
Minimize the number of individual connections to limit potential leak points.
Select materials resistant to hydrogen embrittlement.
2. Utilize High-Quality Stainless Steel
-
Prevent hydrogen embrittlement:
Select materials resistant to hydrogen embrittlement, such as high-quality 316 stainless steel. Research results indicated that 316SS with higher content of alloy elements such as Nickel and Chromium have better resistance to hydrogen embrittlement.
-
Optimize nickel content:
Consider 316SS with a minimum of 12% nickel to help stabilize the microstructure, enhancing resistance to hydrogen embrittlement.
3. Optimize Your Tube Fittings
-
Choose specialized fittings:
Traditional cone and thread fittings have been widely used in oil and gas systems, but they can be more prone to leaking in a system meant for hydrogen containment. Opt for fittings specifically designed for hydrogen applications, such as Swagelok's FK series fittings.
-
Prioritize leak-tightness:
Ensure that fittings are leak-tight to minimize hydrogen loss and safety risks.
Swagelok's FK series fittings
The Road Ahead
As the hydrogen industry continues to evolve, collaboration between industry stakeholders, researchers, and policymakers is crucial. Working with suppliers who offer hydrogen-specific design training, expertise, and product recommendations can facilitate the development of robust hydrogen systems.
Put our team alongside yours.
Swagelok's Commitment to Hydrogen Solutions
At Swagelok Malaysia, we are committed to advancing the hydrogen industry for a sustainable future. Our comprehensive range of high-quality fluid system components and engineering support backed by a global team of experts enable us to deliver reliable and safe solutions that meet the demands of this emerging market.
By working together, we are dedicated to help you mitigate the unique fluid system challenges and unlock the full potential of hydrogen as a clean and sustainable energy solution.
For more information, visit https://www.malaysia.swagelok.solutions/industries/clean-energy
Related Articles
.jpg)
Hydrogen: A Truly Sustainable Alternative Fuel
Have questions about the sustainability profile of hydrogen fuel? We have answers—learn more about hydrogen production and the fuel’s potential as a viable, sustainable power source.
.jpg)
Why Hydrogen Is a Cost-Effective Fuel
Is hydrogen too expensive for mass adoption as an alternative fuel? The answer is simple: No. Learn why hydrogen fuel prices continue to fall, making it a viable alternative to fossil fuels.
%20(1).jpg)
Have Hydrogen Vehicle Range Anxiety? Here’s Why You Shouldn’t
Do hydrogen fuel cell vehicles have what it takes to travel comparable ranges to gasoline or diesel vehicles? We have the facts. Learn why hydrogen is a viable fuel for longer-range travel.
Need more information, support, or quotation?
Give us a call at 603.8084.1818 or email us.